Minor

Dimensional Accuracy

Discrepancy between design and actual measurements. Approach from both mechanical adjustment and slicer settings.

Symptoms

  • Print larger (or smaller) than design
  • Hole diameters don't match design
  • Parts don't fit together
  • Different errors on X/Y/Z axes

Main Causes

1. Improper Flow Rate

Too high flow rate makes prints larger, too low makes them smaller.

2. Loose Belts

Loose X/Y axis belts reduce positioning accuracy, causing dimensional errors.

3. Temperature Fluctuation

Variations in nozzle or bed temperature change shrinkage rate, causing dimensional errors.

4. Incorrect Steps/mm Setting

Wrong printer steps/mm settings cause overall dimensional errors.

Solutions & Checkpoints

Adjust Flow Rate

Measure with calibration cube and adjust.

  • • Print 20mm cube and measure
  • • Adjust flow rate based on error (typically 95-105%)
  • • Can adjust walls and infill separately

Adjust Belt Tension

Ensure positioning accuracy with proper tension.

  • • Pluck belt and check sound (low tone is ideal)
  • • Adjust to not too loose, not too tight
  • • Match tension on X and Y axes

Stabilize Temperature

Maintain constant temperature to stabilize shrinkage.

  • • Perform PID tuning
  • • Avoid room temperature fluctuations
  • • Use enclosure to maintain chamber temperature

Calibrate Steps/mm

Set accurate movement for each axis.

  • • Move 100mm and measure actual
  • • Calculate steps/mm based on error
  • • Save settings to firmware

Horizontal Expansion

Adjust dimensions with slicer compensation.

  • • Small holes: positive value (+0.1~+0.2mm)
  • • Large outer dimensions: negative value (-0.1~-0.2mm)
  • • Use Hole Horizontal Expansion feature

Optimize Cooling

Uniform shrinkage with appropriate cooling.

  • • Enhance cooling for small parts
  • • Reduce cooling for large parts
  • • Cooling settings per material

Dimensional Accuracy Calibration Steps

1. Print Calibration Cube

Print a 20mm × 20mm × 20mm cube.

2. Measure

Measure each side with calipers and record errors.

3. Calculate Flow Rate

New flow rate = Current flow rate × (Design value / Measured value)

4. Retest

After adjustment, print cube again to verify.